Simple 555 Flyback Driver for High Voltage

Corona discharge off some sewing needles

The flyback transformer secondary was connected to some sewing needles while being driven by the 555 circuit to demonstrate the high-voltage output.

Voltages upwards of 10 kV can be generated with a simple 555 IC circuit and a DC flyback transformer. I threw this design together in a few days during my summer break back in 2017. The schematic is shown below in LtSpice.

555 flyback driver schematic

D2, D17 and D18 are TVS diodes selected for the specific MOSFET being used for switching, and the 25uH inductor represents the primary of the flyback transformer as measured with a cheap LCR meter. Note that the 4 ohm resistor can get rather warm after extended operation.

Here are a couple of pictures of the final device:

After assembly on protoboard

Producing some pretty corona discharge